The pack is part of the device
A sterile barrier system is the last line between sterilization and the patient: it must let the sterilant in, keep microorganisms out, survive transport and storage, and peel open cleanly at the point of use.
Under the MedicoPax brand we design the tray or blister, cut the tooling, form and seal under clean conditions, and validate the barrier to ISO 11607 — one documented chain from material batch to labelled box.
Sterile barrier formats we produce
All thermoformed and sealed on our own tooling under clean conditions — the format follows the device and how it's presented in the OR.
Tray with peelable lid
Rigid thermoformed tray closed with porous, peelable lidding — the classic device pack.
Device blister
Compact formed blister shaped to a single-use device, peel-open at the flange.
Double sterile barrier
Pack-in-pack systems for aseptic presentation into the sterile field.
Inner trays & kit organisers
Compartment trays that organise instruments and components inside the barrier.
Dust covers
Protective outer trays that shield the sterile barrier through logistics.
For medical devices →
See the full Medical Device industry page for applications and compliance.
Validated, not just made
A sterile barrier is a regulated component of the device. Our materials, process and documentation are built to prove it holds.
Requirements for materials, sterile barrier systems and packaging systems — the design baseline.
Validation of forming, sealing and assembly processes — IQ, OQ and PQ on the packaging line.
Seal strength and integrity verified and documented as part of validation.
Porous lidding for EO; materials matched to gamma or steam — confirmed for your process.
Materials handled and packs produced under controlled, clean conditions, wrapped in bundles.
Every box and bundle labelled and logged — any batch traceable end to end.
The barrier, the tooling and the validation — one partner
Material, tooling, machine and ISO 11607 validation under one roof — so your sterile barrier system is developed fast and documented end to end.
Medical-grade & in stock
Forming films and porous lidding, documented for medical use.
Sealing tooled in-house
Peelable seals with controlled, repeatable peel force.
One compact line
Nova 360 forms, seals and cuts the pack in a single pass.
ISO 11607, documented
Seal strength, integrity and process validation delivered as a package.
Barrier materials, in stock
Forming films and lidding documented for medical use. Tap through for parameters, datasheets and stocked formats.
One partner, from design to validated barrier
Every stage under one roof means fewer hand-offs, faster iterations and a sterile barrier that's documented from the first sample.
Packaging design →
Barrier system designed around the device and its sterilization.
Tooling →
Thermoforming, sealing and cutting tools cut in-house.
Machine →
Nova 360 forms, seals and cuts on one compact line.
Validation →
ISO 11607 seal and process validation, documented.
Traceability →
Labelled, logged and traceable from batch to box.
Sterile barrier questions, answered
Tell us about your device
Send us the device, sterilization method and volume and we'll come back with a recommendation and a quote.