A cavity shaped around your product
A blister pack is a thermoformed cavity that holds the product exactly where it should be — visible, protected and presented. It's the workhorse of retail, medical and industrial packaging, and it's what InnovaPax was built around.
Because we design the pack, cut the tooling and run the production ourselves, a blister project moves fast: from your CAD or physical product to a 3D-printed prototype tool and real samples, then to production aluminium tooling — formed, sealed and cut on one line, labelled and traceable per box.
Blister formats we produce
Every format below is thermoformed on our own tooling. The right one depends on how the pack is opened, sealed and presented.
Sealed blister
Cavity with a welded or peelable lidding film — the classic protected pack.
Clamshell
Hinged, self-closing pack formed in one piece — reclosable and tool-free.
Multi-cavity & kit blisters
Several products in one pack — each in its own defined pocket.
Insert blisters
Formed inserts that position a product inside a carton or outer pack.
Handling & line blisters
Work-in-process carriers that move parts safely through your production.
Medical device blisters →
Peel-open device packs under the MedicoPax brand — see the medical page.
Engineered into the cavity
A good blister is more than a pocket. These are the details we design in — and prove on prototype tooling before production.
The cavity grips the product where it can take load — no rattling, no stress on fragile features.
A flat, controlled flange gives the seal tooling a clean surface — full-area, flange-only or knurled welds.
Draft angles and draw depth are balanced so the formed wall stays strong where it matters.
Stacking shoulders and denest lugs so blisters separate cleanly by hand or on your line.
Peel corners, thumb recesses and hinges designed for the way the pack is actually opened.
Formed from stocked precut film with R4 corner radius — safe to handle and ready for our tooling.
The blister, the tooling and the line — one partner
Material, tooling, machine and validation under one roof — so your blister is developed fast, produced locally and traceable end to end.
Film precut & in stock
PETG, rPET and PP on the shelf — no long lead times.
Tooling cut in-house
3D-printed prototypes, CNC-machined aluminium for production.
One compact line
Nova 360 forms, seals and cuts the blister in a single pass.
Labelled & made in Denmark
Every box and bundle logged and traceable end to end.
Blister materials, in stock
Stocked as precut film, ready for our tooling. Tap through for parameters, datasheets and formats.
One partner, from design to validated line
Every stage under one roof means fewer hand-offs, faster iterations and a blister that's right the first time it runs.
Packaging design →
We shape the cavity, flange and features around your product.
Tooling →
Thermoforming, sealing and cutting tools cut in-house.
Machine →
Nova 360 forms, seals and cuts on one compact line.
Validation →
Seal integrity and process validated to your requirements.
Traceability →
Labelled, logged and traceable from batch to box.
Blister pack questions, answered
Tell us about your product
Send us the product, format and volume and we'll come back with a recommendation and a quote.