Tooling — Thermoforming, Sealing, Cutting & Combined | InnovaPax
Machined aluminium packaging tooling on the bench
Tooling
Form · Seal · Cut

Tooling built around your packThermoforming, sealing and cutting tools designed to your CAD, validated with the machine and material — and built to combine into one integrated tool.

Tool families
Four
Build route
3D-print → CNC alu
Interface
Combine-ready
How they combine ↓
One tooling system, four jobs

Every InnovaPax tool is machined to your pack’s CAD and references a shared datum — so a formed feature, a seal and a cut edge stay in register whether they run as separate tools or built together. The machine detects the mounted tool and loads its validated recipe, so the right parameters run every time.

Machined aluminium thermoforming tool01 · Forming
Thermoforming

Negative, positive and plug-assisted tools that form the tray or blister — with the draft, radii, venting and draw ratio designed to hold detail and release clean.

Trays Blisters Plug assist
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Peel test of a sealed tray02 · Sealing
Sealing

Contact heat-seal tools — full-area, specific-flange or knurled seal faces, matched to your tray CAD and tuned on temperature, pressure and dwell for a clean, repeatable peel.

Full-area Flange Knurled
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Finished pack cut from the web03 · Cutting
Cutting

Steel-rule dies and matched punch-and-die tools that separate the finished pack from the web — clearance and stripping designed for a clean, burr-free edge.

Steel-rule Punch & die Burr-free
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Combined form-seal-cut tool04 · Combined
Combined

Forming, sealing and cutting integrated into one tool on a shared datum — fewer setups, one alignment, and faster line clearance between products.

Form + seal Seal + cut All-in-one
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Separate tools today, one integrated tool tomorrow

Every tool shares the same datum and mounting interface, so a forming, sealing or cutting tool can start standalone and later join into a combined tool — without re-engineering the pack.

See combined tooling →
How we build

From a printed prototype to a machined series tool

3D-printed cavity insert
Prototype
3D-printed inserts

Printed cavity inserts get a first sample in days, so the geometry is proven before we cut metal.

CNC-machined aluminium tool
Series
CNC-machined aluminium

The same geometry moves to a machined aluminium tool built for repeatable production runs.

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Have a pack to tool?

Send your layout and volumes — we’ll scope the right forming, sealing and cutting tools and how they combine.