Packaging Technologies — Thermoforming, Cold Forming, Sealing, Cutting & MAP | InnovaPax
Formed, sealed and cut packs on the InnovaPax line
By technology
Five processes · One line

Packaging by technologyEvery pack begins as a flat sheet and a cavity. What turns it into a blister, a sealed tray or a sterile barrier is the process — forming, sealing, cutting — and the tooling behind each one.

Processes
Five
The line
Form · Seal · Cut
Tooling
Made in-house
How they combine ↓
One line, five processes

Form the cavity, seal the lid, set the atmosphere, cut the contour. Each step is a process we run in-house — engineered around your pack and its material, not bolted together from separate suppliers.

Cross-section of a thermoformed cavityForming
Thermoforming

Precut film heated and formed down with air pressure and plug assist — the core process behind every blister and tray we make.

Air + plug assist Precut film In-house tooling
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Alu-alu cold-formed pharmaceutical blisterForming · pharma
Cold Forming

Alu-alu formed cold by force, not heat — a total moisture and light barrier for pharmaceutical blisters that never softens the foil.

Alu-alu No heat Total barrier
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Peel-sealed lidding on a tray flangeSealing
Contact Sealing

A heated seal tool welds lidding film to the pack flange under servo-controlled force — peel or weld, validated for seal integrity.

Peel · weld Servo force Seal integrity
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Sealed MAP tray with barrier lidding filmAtmosphere
MAP

The air in the sealed tray is replaced with a gas mix matched to the product — slowing oxidation and microbial growth for longer shelf life.

Gas flush Barrier films Residual O₂
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Matched punch-and-die cutting toolCutting
Die Cutting

The formed, sealed pack is punched to its final contour with matched punch-and-die tooling — clean, burr-free, radiused edges.

Punch & die Contour Skeleton recycling
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Not sure which process your pack needs?

Tell us what you’re packing — we’ll map it to the right forming, sealing and cutting steps.